The increasing stringent environmental regulations have made it imperative for industries to adopt cleaner technologies. For diesel generator (DG) set owners, the installation of a Retrofit Emission Control Device (RECD) has become a necessity. However, selecting the right RECD can be a daunting task. This guide aims to simplify the process by providing a step-by-step approach.

Understanding Your DG Set and Emissions

1. Assess Your DG Set

Gather detailed information about your DG set, including make, model, engine capacity, and emission standards it currently complies with. Also, determine the primary pollutants emitted by your DG set, such as, Hydrocarbons particulate matter (PM), or carbon monoxide (CO). This will help identify the specific emission control technology required. Understand the operating conditions of your DG set, including load profile, duty cycle, and ambient temperature. These factors influence the performance of the retrofit kit.

2. Identify Regulatory Requirements

Determine the specific CPCB DG set emission standards applicable to your state or industry. Understand the permissible emission levels for different pollutants. Identify any deadlines for installing RECD in India or meeting emission reduction targets. The permissible DG sets require RETROFIT from 61KW – 800KW or 61.25KVA-1000 KVA as per the regulation standards by CPCB.

• Factors to Consider When Choosing a RECD

Regulation Norm –To be type approved by CPCB recommended labs
Cost-Effectiveness: Evaluate the initial investment, ongoing operational costs, and potential savings with low maintenance.
Installation Complexity: Consider the ease of installation and integration with your existing DG set.
Maintenance Requirements: Assess the frequency and complexity of maintenance tasks for the RECD.
Environmental Impact: Consider the overall environmental impact of RECD technology, including the production and disposal of components.
Manufacturer Reputation: Choose a reputable manufacturer with a proven track record in RECD technology.

Installation and Commissioning

Ensure that the RECD is installed by certified technicians following the manufacturer's guidelines. Also, verify that the RECD is properly integrated with the DG set's control system. Conduct emission tests to verify the effectiveness of the RECD in reducing emissions. In addition to this, provide comprehensive training to DG set operators on the operation and maintenance of the RECD in India.

Ongoing Monitoring and Maintenance

Coming on to the monitoring and maintenance, try to implement a regular inspection schedule to monitor the performance of the RECD. Adhere to the manufacturer's recommended maintenance schedule for the RECD. Furthermore, continuously monitor emission levels to ensure compliance with regulations. Lastly, analyze emission data to identify trends and potential issues.

About Chakr Innovation

Chakr Innovation Pvt. Ltd. is a pioneer in developing cutting-edge solutions as cleantech solutions. Our flagship product, Chakr Shield, is a retrofit emission control device (RECD) designed to significantly reduce harmful emissions from diesel generators. With a strong focus on research and development, Chakr Innovation is committed to providing innovative and effective solutions for a cleaner environment.

By following these steps and carefully considering the factors outlined above, you can select the most suitable RECD for your DG set and optimize its performance while meeting environmental regulations.

Frequently Asked Questions

1. What is an RECD Retrofit kit?

Retrofit Emission Control Device (RECD) is a pollution control system designed to reduce harmful emissions from diesel generators.

2. Is it mandatory to install a RECD for all DG sets?

The requirement for RECD in India varies by state regulations and the size of the DG set. It's essential to check local regulations to determine compliance. As a responsible action all DG sets should integrate with RECD’s as responsible act to reduce the growing emissions in India, impacting overall health and growth of India.

3. What are the benefits of installing an RECD?

RECDs offer numerous benefits, including reduced emissions and compliance with environmental regulations.

4. How much does it cost to install an RECD?

It is a customized solution. The cost of retrofit emission control device depends on the size of the DG set and the type of RECD technology used. Consulting with a trusted RECD manufacturer can provide accurate cost estimates.

5. How do I find a reputable RECD provider?

Research retrofit kit providers, and check the Type approved from CPCB recommended labs customer served, successful installations, availability of after sales service, manufacturing plants Pan India service, customer care consider their track record, financial stability, and ability to provide transparent reporting and documentation.

6. What factors should I consider when comparing RECD providers?

Compare the regulations mandate by CPCB the manufacture must adhere, ease of installation, compatibility, low maintenance, noise level, after sales service, committed to actual emission reduction %, contract terms, additional services offered, and the provider's reputation. Evaluate their ability to meet your specific RECD requirements and provide reliable customer support.

7. Can Chakr Innovation provide me with the right RECD solution?

Chakr Innovation Pvt. Ltd offers an advanced RECD solution, Chakr Shield, for DG sets in India. This solution can be customized to match the specific characteristics of your DG set and your sustainability goals. With over 4000 successful installations, 1000+ satisfied customers, and 24x7 after-sales service, we ensure top-notch customer support. Our products are approved by CPCB-recommended labs and have received multiple awards, including Urban Lab Innovation Challenge Winner, Good Air Award 2024 from the IHW Council, and recognition from Forbes.

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A Comprehensive Guide to Choosing the Right RECD for Diesel Generators in India